I'm not going to lie to you, blog. I'm pretty proud of myself right now. I'm about halfway through making the Quidditch pads for my Halloween costume and it's going so much smoother than I expected (I almost hate to say that, but I really hate to not update about them.) So bear with me for a moment whilst I brag about my successes before project completion (I'm sure I'll be back before you know it to tell you how things took a sudden turn for the worse.)
As usual, I started by looking at stills of the movie and figuring out the shapes. Then, truly, I just took a piece of printer-paper, held it up to my arm, and drew the approximate shape with a Sharpie. Then I cut it out, held it to my arm, and reshaped it until it was perfect. I did the same with the shin guards, though those were much easier shapes. Here be the finished patterns:
At this point, I used all the knowledge I've obtained over years of doing overhire stitcher work for a mascot costume company. I knew that to give the pads the 3D sculptural look they needed, I was going to have to sew foam into them. Easy enough in theory, but I'd never done it on my domestic sewing machine before (only on the mascot company's powerful industrial machines). Nevertheless, I was going to give it a shot. I cut the shapes (without seam allowance) from 1/2 inch filter foam, then cut a piece of leather-look pleather for the outside and white linen-y fabric for the inside. (These I cut with quite a bit of seam allowance--maybe 2"?) I pinned it all together using as few pins as possible (so there wouldn't be dimples in the pleather, which can be such an unforgiving fabric), swore a prayer to the sewing gods and used a zig-zag stitch to sew around the edges. AND IT WORKED!! (albeit, slowly). So now I had this:
To get the rugby-pad shaping that the Quidditch pads require, I had to do several rows of stitching. I drew the lines on the backside of the pads with a Sharpie and a ruler and set about doing a small-ish zig-zag stitch along them. In retrospect, I would have made the back sides prettier, but those will be very hard to see, so I'm not going to worry too hard about it. Once that was complete, I had this:
They look pretty good (if I may say so), and would be very nearly done if I was making the standard Quidditch pads. But Madam Hooch's pads have rows of decorative grey stitching in each of those little trenches. So that's what I'm working on now. I have to hand-stitch each row with embroidery floss. It's slow-going, partly because I'm slow at embroidery (it's not a skill I break out often, and so I'm not great at it) and partly because it's very hard on the hands to sew through the foam and pleather. But I've been re-watching old episodes of Futurama while I work on it, so at least I'm entertained. When that step is done, I'll post pics.
But in the mean time, let's all just revel in that fact that my humble little sewing machine can chew through 1/2" foam like a pro! I know I'm celebrating...
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